Peugeot Expert Van Problems: Are They Reliable?

Owning a Peugeot Expert comes with its share of challenges, especially. Understanding the common problems that plague this commercial vehicle is crucial for every owner. From suspension issues to valve malfunctions, being aware of these prevalent concerns can save both time and money in the long run. In this post, we’ll delve into an overview of Peugeot Expert problems, shedding light on the importance of recognising and addressing these issues promptly.

Key Takeaways

  • Regular maintenance and timely servicing can help prevent common Peugeot Expert problems such as gearbox issues, gear selector problems, DPF (diesel particulate filter) problems, fuel pump issues, clutch problems, central locking issues, starting problems, power steering issues, turbo problems, and drive shaft problems.
  • Keeping an eye on the DPF system and ensuring proper functioning can prevent costly repairs and maintain the vehicle’s performance.
  • Addressing any unusual noises or vibrations in the clutch, central locking, or power steering system promptly can help avoid major malfunctions and ensure safety.
  • Understanding the average lifespan of a Peugeot Expert and monitoring its mileage can aid in proactive maintenance and decision-making regarding repairs or replacement.
  • Regularly checking for signs of wear and tear in components like the turbo and drive shaft can prevent unexpected breakdowns and extend the vehicle’s longevity.
  • By staying informed about common problems and their warning signs, Peugeot Expert owners can take proactive measures to maintain their vehicles and avoid inconvenience and costly repairs.

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Gearbox Problems

Signs of Gearbox Problems

If you’re experiencing gearbox problems in your Peugeot Expert, there are several signs to watch out for. These include difficulty shifting gears, strange noises when changing gears, or leaking transmission fluid. You might also notice that the vehicle slips out of gear while driving.

It’s important to pay attention to any unusual behavior from your gearbox as these could be indicators of underlying issues with the automatic gearbox.

One example is if you find it challenging to shift between gears or if there’s a delay in gear engagement. This can point towards potential transmission issues that need immediate attention from a qualified mechanic.

Possible Causes and Prevention

There are various possible causes for gearbox problems in a Peugeot Expert. These may include low transmission fluid levels, worn-out clutch components, or even issues with the transmission control module. Neglecting regular maintenance such as failing to change the transmission fluid at recommended intervals can lead to significant damage.

Regular maintenance is crucial in preventing these issues. Ensuring that you stick to the manufacturer’s recommended service schedule and having a qualified mechanic inspect your vehicle regularly can help identify and address potential engine problems, including those related to the gearbox before they escalate into more severe complications.

Gear Selector Problems

Symptoms of Gear Selector Problems

If you’re experiencing gear selector problems in your Peugeot Expert, you might notice issues such as difficulty shifting gears, the gear stick feeling loose or stiff, or even the inability to engage certain gears. You may also encounter unusual noises when shifting gears, and in some cases, the vehicle may not move at all.

One common symptom of gear selector issues is related to the egr valve, which can cause irregular idling and stalling due to a faulty position sensor.

Common Reasons for Gear Selector Malfunctions

Gear selector problems in a Peugeot Expert can be attributed to various factors. These include worn-out clutch components, low transmission fluid levels, damaged shift cables or linkage, and electrical faults within the transmission control module. In addition to these mechanical and electrical causes, issues with the egr valve position sensor can also contribute to gear selector malfunctions.

The egr valve plays a crucial role in controlling emissions from your vehicle’s engine by recirculating exhaust gas into the intake manifold. If this component malfunctions due to carbon buildup or electrical failures, it can lead to erratic engine performance and indirectly affect the operation of the gearbox.

Tips for Troubleshooting and Resolving Gear Selector Issues

To address gear selector problems in your Peugeot Expert effectively, start by checking for any visible damage or wear on the shift cables and linkage. Ensure that there are no obstructions hindering their movement. Inspecting and cleaning the egr valve position sensor can help alleviate associated gearbox issues caused by its malfunction.

Remember that regular maintenance tasks like changing transmission fluid at recommended intervals can prevent premature wear on internal components responsible for smooth gear shifts.

DPF Problems

Understanding the Role of DPF in a Peugeot Expert

The diesel particulate filter (DPF) in a Peugeot Expert plays a crucial role in reducing harmful emissions. It captures and stores exhaust soot, preventing it from being released into the atmosphere. As part of the vehicle’s emission control system, the DPF helps to minimize air pollution by trapping particulate matter.

In modern diesel vehicles like the Peugeot Expert, the particulate filter is designed to automatically clean itself through a process called regeneration. During this process, accumulated soot is burned off at high temperatures, leaving behind only a small ash residue. However, if the vehicle is used mainly for short journeys or low-speed driving, it may not reach optimal temperatures for regeneration, leading to potential issues with the DPF becoming clogged.

Warning Signs of DPF Problems

When there are problems with the DPF in your Peugeot Expert, warning signs can manifest as dashboard warning lights indicating an issue with emissions or exhaust systems. You might notice decreased fuel efficiency and engine power loss due to restricted exhaust flow caused by a clogged filter. Unusual sounds such as rattling from underneath the car could also indicate potential issues with the DPF.

If these signs appear or if you suspect an issue with your vehicle’s diesel particulate filter, it’s essential to address them promptly to prevent further damage and maintain optimal performance.

Steps to Clean or Replace a Clogged DPF

To address Peugeot Expert‘s DPF problems effectively:

  1. Drive at higher speeds for extended periods regularly.
  2. Use specialized cleaning additives designed for diesel engines.
  3. Seek professional assistance if warning lights persist after attempting regeneration procedures.

Fuel Pump Problems

Indications of Fuel Pump Problems

If you’re experiencing Peugeot Expert fuel pump problems, there are several signs to watch out for. Look for issues like engine sputtering at high speeds, loss of power during acceleration, or difficulty starting the vehicle. If you notice a sudden decrease in fuel efficiency or strange noises coming from the fuel tank area, these could also be indications of fuel pump trouble.

One common issue is when the vehicle struggles to maintain a consistent speed even when pressing down on the accelerator. Another sign is if your Peugeot Expert unexpectedly stalls while driving—this can be dangerous and requires immediate attention.

Potential Causes and Solutions

The potential causes for fuel pump failures in Peugeot Expert vehicles can range from clogged fuel filters, damaged fuel injectors, or even issues with the quality of the fuel being used. Contaminated fuel can lead to premature wear and tear on the fuel pump, causing it to malfunction.

To diagnose these problems, a mechanic may need to conduct tests using diagnostic tools that measure pressure within the fuel system. Depending on their findings, they may recommend replacing the faulty parts or cleaning out any debris that’s affecting performance.

In some cases, regular maintenance such as changing out old filters and using high-quality diesel (for diesel engines) can prevent future issues with your Peugeot Expert’s fuel pump.

Clutch Problems

Recognizing Clutch Problems

If you’re experiencing clutch problems in your Peugeot Expert, there are a few signs to look out for. One of the most common symptoms is difficulty shifting gears, such as grinding or shaking when trying to change gears. You might also notice a burning smell, which could indicate clutch slippage. If you find that the clutch pedal feels soft or spongy when pressed, it may be a sign of air or moisture in the hydraulic system.

Another clue that something might be wrong with your Peugeot Expert’s clutch is if you hear unusual noises when pressing the clutch pedal. These can include squealing, chirping, or rattling sounds coming from the transmission area. It’s important not to ignore these warning signs as they could indicate potential issues with the clutch assembly.

Factors Contributing to Clutch Failures

Several factors can contribute to clutch failures in a Peugeot Expert. One common cause is excessive wear and tear on the friction material of the clutch disc due to aggressive driving habits or frequently towing heavy loads. Another factor is driving in stop-and-go traffic frequently; this places additional strain on the clutch components and can lead to premature failure.

Furthermore, using incorrect gear selection and riding the clutch (keeping your foot on it while driving) can accelerate wear and ultimately lead to problems with your vehicle’s clutch system.

Central Locking Problems

Common Issues

Peugeot Expert owners often encounter central locking problems. These issues can manifest as the doors failing to lock or unlock, erratic behavior of the central locking system, or complete failure of the system. Sometimes, the problem may be intermittent, making it challenging to diagnose.

The root causes of central locking malfunctions in Peugeot Expert vehicles can vary. They may stem from electrical faults within the central locking system, damaged wiring leading to individual door actuators, or even issues with the key fob itself. Problems with the vehicle’s body control module can also result in central locking troubles.

To address these troublesome situations, there are several troubleshooting tips and solutions that Peugeot Expert owners can consider. For instance, checking for blown fuses related to the central locking system is a good starting point. Verifying if all connections are secure and free from corrosion is another essential step towards identifying and resolving any underlying issues.

Another common solution involves resetting the central locking system by disconnecting and reconnecting the car battery or using specific procedures outlined in the vehicle’s manual.

Starting Problems

Signs of Starting Problems

If your Peugeot Expert is experiencing starting problems, you might notice issues such as the engine cranking but failing to start, a clicking sound when turning the key, or intermittent starting failures. You may observe warning lights on the dashboard or experience difficulties in getting the vehicle out of ‘limp mode’.

One common issue related to starting problems in Peugeot Expert vans is electrical problems. These can manifest as faulty wiring, a weak battery, or issues with the starter motor. Another potential cause could be fuel delivery problems due to a clogged fuel filter or a malfunctioning fuel pump.

Potential Reasons and Solutions

Starting difficulties can often stem from lack of regular maintenance and prompt repairs. To address these issues effectively, it’s important to conduct thorough diagnostics. This involves checking the electrical system for any faults and ensuring that all connections are secure.

Regularly inspecting and replacing worn-out components like spark plugs and air filters can also prevent overheating issues that contribute to starting problems in Peugeot Expert vans.

In some cases, addressing starting problems may require professional intervention, especially if they are rooted in complex electrical malfunctions. Seeking assistance from experienced mechanics who specialize in Peugeot vehicles can help diagnose serious issues accurately and carry out effective repairs.

Power Steering Problems

Identifying Power Steering Problems

If you’re experiencing power steering problems in your Peugeot Expert, there are a few signs to look out for. One of the most obvious indicators is difficulty turning the steering wheel, especially at lower speeds. You might also notice unusual noises when turning the wheel, such as groaning or whining sounds. Another sign could be a vibration or shudder felt through the steering wheel while driving.

These issues can stem from various causes, including low power steering fluid levels, damaged or worn-out suspension components, and faulty power steering pumps. It’s crucial to address these problems promptly to prevent further damage and ensure safe driving conditions.

Causes for Power Steering Failures or Malfunctions

One common cause of power steering problems in Peugeot Expert vehicles is a leak in the power steering system, leading to reduced power assistance when turning the steering wheel. Worn-out suspension components can put extra strain on the power steering system, resulting in difficulties with maneuvering the vehicle.

Furthermore, if you hear strange noises like groaning or whining when turning your steering wheel, it could indicate air trapped in the power steering system due to low fluid levels or a malfunctioning pump. Regularly inspecting and maintaining your vehicle’s power steering system can help prevent these issues from occurring.

Repair Options and Maintenance Tips for Power Steering Issues

When facing power steering problems with your Peugeot Expert, it’s essential to have a professional mechanic diagnose and repair any underlying issues promptly. This may involve replenishing low fluid levels, replacing damaged hoses or seals causing leaks, repairing or replacing faulty pumps, and addressing any wear-and-tear on suspension components that may be affecting the performance of the power steering system.

To avoid potential future complications with your vehicle’s power steering system:

  • Regularly check and maintain proper levels of power steering fluid.
  • Have an experienced technician inspect suspension components during routine maintenance.
  • Address any unusual noises coming from your vehicle’s steering wheel immediately.

By following these steps proactively ensures smooth operation of your Peugeot Expert’s power steering system.

Turbo Problems

Symptoms of Turbocharger Problems

If your Peugeot Expert is experiencing turbo problems, you might notice symptoms such as loss of power, excessive exhaust smoke, or a loud whining noise coming from the engine. These issues can indicate that there’s an underlying problem with the turbocharger.

In addition to these signs, you may also observe a decrease in fuel efficiency or the activation of the engine management light on your dashboard. It’s crucial to pay attention to these warning signals and address them promptly to prevent further damage to your vehicle.

Common Causes for Turbo Failures or Malfunctions

Turbocharger issues in a Peugeot Expert can stem from various causes, including oil starvation, foreign object damage, or general wear and tear over time. Oil starvation occurs when the turbo doesn’t receive enough lubrication, leading to overheating and failure. Foreign object damage happens when debris enters the turbo system, causing damage to its components.

Furthermore, if your Peugeot Expert has been subjected to prolonged periods of high load driving without adequate cool-down periods, it can contribute to premature turbocharger malfunctions due to excessive heat buildup within the system.

To troubleshoot and repair turbocharger problems, start by conducting a visual inspection for any obvious signs of damage or leaks in the turbo system. Check for loose connections and ensure that all intake hoses are secure. If no visible issues are present, consider consulting a qualified mechanic who can conduct further diagnostic tests using specialized equipment.

Drive Shaft Problems

Warning Signs

If you notice vibrations or hear clunking noises while driving your Peugeot Expert, it could be a sign of potential drive shaft problems. Another warning sign is the appearance of grease around the outer CV joint boot, indicating a possible tear and subsequent loss of lubrication.

Possible Reasons

One common reason for drive shaft failures in the Peugeot Expert is normal wear and tear due to high mileage. Rough road conditions or hitting potholes can cause damage to the drive shafts. Improper maintenance, such as infrequent greasing of joints, can also lead to premature failure.

The drive shaft comprises various components like CV joints and boots that can wear out over time. The constant velocity (CV) joint may fail due to lack of lubrication or exposure to contaminants leading to excessive friction and eventual breakdown.

Repair Options and Maintenance Tips

When faced with drive shaft issues in your Peugeot Expert, it’s essential to seek professional help for diagnosis and repairs. Depending on the severity of the problem, repair options may range from replacing damaged components like CV joints or boots to installing entirely new drive shafts if necessary.

Regularly inspecting the condition of your vehicle’s drive shafts during routine maintenance checks can help identify early signs of wear or damage. Ensuring proper lubrication by adhering to manufacturer-recommended greasing schedules can significantly extend the life of these critical components.

How Many Miles Can a Peugeot Expert Last?

In a survey carried out by the RAC, they found that owners were very satisfied with their Peugeot Expert Vans. In fact, an owner of an Expert HDI still had his van going at 315,000 miles having only replaced one clutch and a head gasket. That wasn’t the only remarkable tale as many owners of the older Expert models were happily still motoring at over 150,000 miles with very few issues.

You can expect some wear and tear of vans at this kind of mileage, and you will need to look out for a good service history but it seems that the Peugeot Expert Vans are durable and robust enough to stay on the road for well over 150,000 miles despite some common problems.


You’ve now seen the common problems that can crop up with a Peugeot Expert, from gearbox and DPF issues to central locking and power steering concerns. Knowing these potential hiccups can help you stay ahead of the game and tackle any problems head-on. Remember, regular maintenance and prompt attention to warning signs can go a long way in keeping your Peugeot Expert running smoothly.

So, whether it’s addressing gearbox quirks or keeping an eye on that DPF, staying proactive is key. Don’t wait for problems to escalate – take charge of your vehicle’s well-being and ensure it lasts for many miles to come!